Reliable detection of transparent films in the packaging process

The detection of transparent materials plays a central role in food and pharmaceutical packaging. Particularly with thin or irregularly stretched films, precise detection is crucial to ensure the quality of the packaging and avoid production errors. Retro-reflex sensors offer a robust and application-specific solution for this.

You can see wenglor retro-reflex sensors that detect transparent films in a system.
The retro-reflex sensors from wenglor in the detection of transparent films.

The challenge of transparent films

Transparent plastic films pose a particular challenge for many optical sensors. Low light reflection, wrinkling or different material thicknesses often lead to unreliable switching signals. In high-speed systems, this can result in false detections that have a direct impact on process reliability and system availability.

Retro-reflex sensor technology

The retro-reflex sensors from wenglor are specially designed to meet these requirements. They work with a reflector that returns the emitted light. As soon as the film enters the beam path, it changes the signal, ensuring reliable detection even with very thin or irregularly stretched films.

The teach-free technology used enables automatic adjustment to different material properties without the need for manual parameterization. This reduces the commissioning effort and ensures stable results even with changing batches or different film types.

Advantages for packaging systems

  • High process stability thanks to reliable detection even with thin, glossy or folded films.
  • Error-free packaging thanks to reliable object detection, even on fast production lines.
  • Minimized maintenance effort thanks to teach-free function and automatic adjustment to material fluctuations.
  • High efficiency thanks to continuous system operation without unplanned downtimes.

Typical fields of application

  • Food packaging: Detection of cling film or shrink film on pouches, trays and outer packaging.
  • Pharmaceutical packaging: Ensuring the presence of blister foils or wrappings for sensitive products.
  • High-speed systems: Stable detection in continuous processes with short cycle times.

Conclusion

Reliable detection of transparent films is a key factor for quality assurance in food and pharmaceutical packaging. Retro-reflex sensors with teach-free technology offer a user-friendly and robust solution that avoids incorrect packaging and ensures high efficiency even under demanding production conditions.

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Max Mustermann

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